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How To Make Rc Plane With Thermocol For Beginners | DIY RC Trainer

✈ Overview

In this video tutorial, I show you how to build an RC airplane from scratch using low-density thermocol, reinforced with packaging tape. This simple and efficient design is perfect for first-timers looking to get into the RC flying hobby without complex tools or expensive materials.


🔧 Tools & Materials

🧰 Electronics Used

  • 1000KV 2212 Brushless DC Motor

  • 10×4.5 ABS Propeller

  • SimonK 30A Electronic Speed Controller (ESC)

  • SG90 9g Micro Servo Motor (x2 or more)

  • Jumper Wires

  • 2200mAh 3S Li-Po Battery

  • Flysky FS-i6S Transmitter & Receiver

✅ Cheaper Alternative Transmitters:

  • Flysky CT6B

  • Flysky FS-i6

🧱 Foam Materials

  • 0.5 Inch Thermocol (Body & Vertical Tail)

  • 1 or 2 Inch Thermocol (Wings)

  • Umbrella Rods (Reinforcement)

  • Packaging Tape (Structural Strength)

🔨 Tools Needed

  • Hot Wire Thermocol Cutter (DIY: Watch how to make it)

  • Glue Gun

  • 6 Inch Hacksaw Blade

  • Paper Cutter

  • 12 Inch Ruler

📐 Download Full Plane Plans & Diagrams:
🔗 Google Drive – RC Plane Diagrams


🧪 Build Steps

Step 1: Cutting the Airframe

Use your ruler and thermocol cutter to carefully carve out the fuselage (plane body), wings, rudder, and elevators from the thermocol sheets using your downloaded plans.

Step 2: Reinforcing with Tape

Cover each cut thermocol part with packaging tape to improve structural strength and reduce vibration during flight.

Step 3: Wing Assembly

Attach the wings to the fuselage using glue. Strengthen with umbrella rods placed along the wings for additional durability.

Step 4: Mounting the Electronics

  • Fix the 2212 BLDC motor to the nose using a custom or pre-bought motor mount.

  • Connect the ESC and battery in the fuselage.

  • Secure the servo motors for rudder and elevator controls.

Step 5: Wiring

Connect the ESC and servos to the Flysky receiver according to your channel configuration. Ensure the receiver is correctly bound to the transmitter.

Step 6: Propeller & Balance

Mount the 10×4.5 propeller to the motor shaft. Check your center of gravity (CG) by balancing the plane 1/3rd into the wing from the leading edge.

Step 7: Final Check & Calibration

  • Power on the transmitter first, then the plane.

  • Test all control surfaces and throttle.

  • Make sure there is no binding or reversed controls.


📺 Watch the Full Tutorial

🔗 RC Airplane Tutorial Video: Watch on YouTube


📬 Follow & Contact


© All Rights Reserved by Drab Tech. Unauthorized re-uploading of this video or tutorial content will result in copyright action.

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